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2020 Ford Fusion: engine and transmission complaints

HIGH COMPLAINT SIGNAL
50%
112 of 229 relevant owner complaints are about the engine, transmission or fuel system

50% of relevant owner complaints filed with NHTSA on the 2020 Ford Fusion are about the engine, transmission or fuel system. That is a model-level pattern, not bad luck.

Worse than 65% of the 1,230 model years we track (2010–2023).

NHTSA data checked September 13, 2026
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Drivetrain complaints
112
engine, transmission, fuel
Total complaints
229
this model year
Fires reported
4
owner-reported
Recall campaigns
3
11 crashes · 6 injuries

Complaints by component

ELECTRICAL SYSTEM79 · 34%
POWER TRAIN66 · 29%
ENGINE54 · 24%
UNKNOWN OR OTHER30 · 13%
STEERING13 · 6%
FUEL/PROPULSION SYSTEM12 · 5%

The years either side

2010
38%
1,709 of 5,125
2011
23%
573 of 2,784
2012
14%
301 of 2,613
2013
46%
816 of 1,955
2014
39%
504 of 1,427
2015
48%
473 of 1,061
2016
54%
873 of 1,691
2017
71%
807 of 1,191
2018
77%
374 of 504
2019
60%
272 of 467
2020
50%
112 of 229
2021
no data
2022
no data
2023
no data

Manufacturers fix things mid-generation. A bad year next to a clean one is common; the fix usually arrived in between.

Cleaner alternatives

Same car, a better year

Other midsize sedans with no elevated signal

The percentage is each model year's drivetrain complaint share. No elevated signal describes the model year, not any one car; a well-kept example of a flagged model can still be the right buy, and any of these still needs an inspection.

What owners reported

ELECTRICAL SYSTEM,STRUCTURE,FUEL/PROPULSION SYST03/19/2026FIRE1 INJURED
I am reporting a life-threatening incident involving my 2020 Ford Fusion PHEV. On December 5, 2025, while my wife was driving on a public street, the vehicle suffered a sudden, complete engine failure followed by smoke and fire originating from the high-voltage battery pack in the trunk. There were no prior warning sig…
ENGINE08/15/2026
COMPONENT THAT FAILED: The engine cooling fan on my 2020 Ford Fusion SEL (1.5L, non-hybrid) became inoperable and blew three fuses. With the fans not operating, the engine overheated, destroying the head gasket and engine, requiring complete replacement. Failure occurred 07/08/2026 at 49,118 miles. WARNING SYMPTOMS: …
ENGINE07/12/2026
While driving at 75mph on the freeway, my 2020 Ford Fusion suffered a sudden, catastrophic EcoBoost engine coolant failure. The vehicle instantly lost power and dropped to 35mph in active traffic, creating an extreme highway collision hazard. A mechanic has confirmed internal coolant intrusion in the engine block.

Three of 112 drivetrain complaints. The full report shows more, with quotes about the engine in the car you are looking at first.

Recall campaigns on this model year (3)

ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY:MANAGEMENT SYSTEM/ENERGY CONTROL MODULE (BMS/BECM)
Ford Motor Company (Ford) is recalling certain 2019-2020 Fusion PHEV vehicles. The battery energy control module (BECM) may become damaged due to excessive voltage and c…
BACK OVER PREVENTION:SOFTWARE
Ford Motor Company (Ford) is recalling certain 2018-2022 Transit Connect, 2019-2020 MKZ, MKX, Edge, Continental, F-150, Nautilus, Fusion, 2019-2023 Ranger, Mustang, 2020…
EQUIPMENT:ELECTRICAL:ENGINE BLOCK HEATER
Ford Motor Company (Ford) is recalling certain 2016-2019 Lincoln MKC, 2016-2023 Explorer, 2019-2020 Fusion, 2019-2024 Ranger, 2020-2022 Lincoln Corsair, Escape, 2021-2024…

This does not say whether a particular car has an open, unrepaired recall. That depends on the VIN.

Before you buy a 2020 Ford Fusion

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Experimental model-level information. This is not a vehicle inspection, vehicle-history report, financial advice or purchase recommendation. It describes patterns across a model year, not the condition of any individual vehicle. Combined across 3 body styles NHTSA files separately.